Volkswagen ID.3: Genuine products. Priming metal

• 1-pack anti-corrosion wash primer
• 1-pack wash primer
• 2-pack wash primer
• Zinc spray
• The right primer for all types of repair

1-pack anti-corrosion wash primer

1-pack anti-corrosion wash primer

Storage

Guaranteed shelf life is 12 months from date of production.

May be used until the date stated on the label at the latest if stored in sealed original containers at +20°C.

VOC value

Viscosity as supplied90 to 100 secondsFlash pointabove +23°CVOC content: 2004/42/IIB (c) (780) 780The EU limit value for this product (product category IIB.c) in ready-to-spray form is max. 780 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 780 g/l.

Product description

1- pack anti-corrosion primer ALN 002 003 10 is a zinc chromate-free single-component product based on polyvinyl butyral, that is used for paint repairs on passenger cars.

With its special combination of pigments and binders, the primer provides good corrosion protection and adhesion, and is also certified suitable for application on welded joints.

1-pack anti-corrosion primer is non-conductive which makes it unsuitable for use with spot welding.

1- pack anti-corrosion wash primer ALN 002 003 10 should be coated over with a 2-pack HS surfacer when dealing with residual rusted areas, on edges and corners and on exposed metal spots.

Suitable substrates

♦ Cleaned and sanded, galvanised/electrogalvanised sheet metal or soft aluminium

♦ Lightly sanded factory primer

♦ Glass-reinforced plastic

♦ Fully cured, solvent-resistant, well-preserved and sanded factory paint or old paint, with the exception of thermoplastic paint

♦ Surfaces prepared with 2-pack polyester products and then finely sanded

Substrate pretreatment

– Thoroughly clean using silicone remover LVM 020 000 A5 or slow-drying silicone remover LVM 020 100 A5.

– Dry-sand using orbital sander, P400 to P500 grit dry sandpaper and dust collector.

– Or lightly sand wet using water-resistant P800 to P 1000 grit sandpaper.

– Completely remove rust spots and sand feather edges to old paint.

Thinner

Thinner:

♦ 2-pack thinner LVE 009 001 A5

♦ 2-pack thinner, plus LHA 014 000 A5

♦ 2-pack special thinner LVM 009 200 A2/A5

Application

– Proceed with method of application: spray.

Application viscosity

Application viscosity at +20°C: 4 mm, DIN 53211.

Add 40% reducer at a material temperature of +20°C.

Important

● If thinner is added, use measuring stick to mix.

Application viscosity 4 mm, gravity-feed spray gun “Compliant” and “HVLP”:

♦ DIN 4 mm: 18 to 20 seconds

♦ ISO 4 mm: 44 to 53 seconds

Spray nozzle and spraying pressure

– Adjust spray nozzle and spraying pressure according to manufacturer’s specifications:

Spray nozzleSpraying pressureAtomising pressureCompliant1.3 to 1.4 mm1.5 to 3.0 bar HVLP1.3 to 1.4 mm 0.7 bar

Spray pass

– Carry out 2 spray passes.

Prescribed dry film thickness is 15 to 20 µm.

Important

● Brushing involves applying 1 to 2 continuous brushing passes of 1-pack anti-corrosion wash primer.

● The viscosity as supplied is identical to the application viscosity.

Flash-off time

At +20°C room temperature approximately 15 to 25 minutes.

Recoating

– Apply 2-pack HS surfacer → Chapter „Surfacer“.

1-pack wash primer

1-pack wash primer

Storage

Guaranteed shelf life of 1-pack wash primer is 24 months from date of production.

♦ 1-pack wash primer, light grey LVM 044 007 A2

♦ 1-pack wash primer, dark grey LVM 044 171 A2

May be used until the date stated on the label at the latest if stored in sealed original containers at +20°C.

VOC value

Viscosity as suppliedAt least 60 secondsFlash pointabove +23°CVOC content: 2004/42/IIB (c) (780) 760The EU limit value for this product (product category IIB.c) in ready-to-spray form is max. 780 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 760 g/l.

Product description

LVM 044 007/171 A2 is a zinc chromate-free 1-pack wash primer suitable for all standard metallic substrates.

♦ Suitable for all common metallic substrates

♦ VOC compliant with good corrosion protection

♦ Easy-to-use 1-pack material

♦ Welding test certificate obtained

♦ Available in light grey and dark grey

Suitable substrates

Important

● Owing to the wide variety of metal alloys and manufacturing processes, it is essential to carry out a preliminary test on the respective substrate to ensure that the pretreatment is sufficient to guarantee perfect adhesion.

♦ Steel

♦ Cleaned and sanded, galvanised/electrogalvanised sheet metal or soft aluminium

♦ Lightly sanded factory primer, not for large surfaces of lightly sanded cathodic dip primer of new parts

♦ Well-sanded factory paint or old paint, with the exception of thermoplastic paint

♦ Surfaces prepared with 2-pack polyester products and then finely sanded

Substrate pretreatment

– Thoroughly clean using silicone remover LVM 020 000 A5 or slow-drying silicone remover LVM 020 100 A5.

– Clean and sand factory paint or old paint

– Completely remove rust spots and sand feather edges to old paint.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Application

Thinner:

♦ 2-pack thinner LVE 009 001 A5

♦ 2-pack thinner, plus LHA 014 000 A5

♦ 2-pack special thinner LVM 009 200 A2/A5

♦ 2-pack slow-drying thinner LVM 009 300 A2 for large objects and high temperatures

– Proceed with method of application: spray.

Application viscosity

Important

● If thinner is added, use measuring stick to mix.

Application viscosity 4 mm at +20°C according to DIN 53211 is the mixing viscosity.

Add 50% reducer at a material temperature of +20°C.

Application viscosity 4 mm, gravity-feed spray gun “Compliant” and “HVLP”:

DIN 4 mm: 18 to 20seconds

ISO 4 mm: 36 to 45 seconds

Spray nozzle and spraying pressure

– Adjust spray nozzle and spraying pressure according to manufacturer’s specifications:

Spray nozzleSpraying pressureAtomising pressureCompliant1.3 to 1.5 mm2.0 to 2.5 bar HVLP1.3 to 1.5 mm 0.7 bar

Spray pass

– When using as wash primer, apply one spray pass.

Prescribed dry film thickness is 10 to 15 µm.

Important

● Small bare-metal spots may be isolated using waterborne base coat or 2-pack HS top coat only with wet-on-wet application or with intermediate sanding on top of 1-pack wash primer LVM 044 007 A2/LVM 044 171 A2- if the bare-metal spot is not greater than 5.0 cm in diameter.

Flash-off time

Flash-off time at +20°C room temperature.

Recoatable after:

10 to 15 minuteswith 2-pack HS surfacer20 to 30 minuteswith waterborne base coat (only for small bare-metal spots)10 to 15 minutesWith 2-pack HS top coat, only for small exposed metal spots45 to 60 minutesCan be sanded

Recoating

ApplicationRecoat withAs wash primer2-pack HS surfaceras wash primer with intermediate sandingWet-sand with P800 to P1000 grit sandpaper

It can then be painted over with:

♦ Waterborne base coat and 2-pack HS clear coat, only for small bare-metal spots

♦ 2-pack HS top coat, only for small bare-metal spots

2-pack wash primer

2-pack wash primer

Storage

Guaranteed shelf life is 24 months from date of production.

May be used until the date stated on the label at the latest if stored in sealed original containers at +20°C.

VOC value

Viscosity as suppliedAt least 60 secondsFlash pointabove +23°CVOC content: 2004/42/IIB (c) (780) 760The EU limit value for this product (product category IIB.c) in ready-to-spray form is max. 780 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 760 g/l.

Note

Coverage was calculated on the basis of the recommended coat thickness and the percentage by volume of non-volatile material without added thinner. The respective loss during application was not taken into account.

Product description

LHV 043 000 A2 is a zinc chromate-free, phenol-free, acid-curing 2-pack wash primer from the PVB system.

♦ Outstanding corrosion protection based on its passivating characteristics

♦ For metallic substrates (aluminium and galvanised steel sheets)

♦ Easy to process

♦ Colour: olive grey

Suitable substrates

♦ Bare sheet steel, cleaned and sanded

♦ Cleaned and sanded, galvanised/electrogalvanised sheet metal or soft aluminium

♦ Lightly sanded factory primer

♦ Well-sanded factory paint or old paint, with the exception of thermoplastic paint

♦ Surfaces prepared with 2-pack polyester products and then finely sanded

Substrate pretreatment

– Thoroughly clean using silicone remover LVM 020 000 A5 or slow-drying silicone remover LVM 020 100 A5.

– Clean and sand factory paint or old paint

– Completely remove rust spots and sand feather edges to old paint.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Mixing ratio

1:1 by volume with 2-pack additive solution LHA 004 000 A2.

Application

Ready for spraying: approx. 8 to 10 hours at +20°C.

Important

● Mixed 2-pack wash primer must be used the same day.

– Proceed with method of application: spray.

Application viscosity

Application viscosity 4 mm at +20°C according to DIN 53211 is the mixing viscosity.

Application viscosity 4 mm, gravity-feed spray gun “Compliant” and “HVLP”:

DIN 4 mm: 16 to 18 seconds

Spray nozzle and spraying pressure

– Adjust spray nozzle and spraying pressure according to manufacturer’s specifications:

Spray nozzleSpraying pressureAtomising pressureCompliant1.2 to 1.4 mm2.0 to 2.5 bar HVLP1.3 to 1.5 mm 0.7 bar

Prescribed dry film thickness is 8 to 12 µm.

Drying

Important

● Force drying and infrared drying are not possible because they can cause intermediate adhesion problems.

Air drying at +20°C room temperature.

Can be over-sprayed after 30 minutes.

Recoating

Can be resprayed with 2-pack HS surfacer after flash-off time at +20°C.

Can be painted over with:

♦ Waterborne base coat and 2-pack HS clear coat

♦ 2-pack HS top coat

Zinc spray

Zinc spray

Storage

Guaranteed shelf life is 18 months from date of production.

May be used until the date stated on the label at the latest if stored in sealed original containers at +20°C.

Storage conditions

♦ Optimal storage temperature is +10 C – +25℃

♦ Never heat up above +50°C

♦ Store cool and dry

♦ Frost-resistant

Product description

Thanks to the mutual interplay of electrochemical properties, zinc spray D 007 500 A2 provides optimal protection against corrosion on iron and steel.

Sprayable zinc-rich corrosion protection primer in a spray can. Basis: zinc with epoxy binder.

Dry film has good adhesion on cleaned metallic parts and offers high level of abrasion resistance as well as good conductivity when dry.

Its “self-healing” properties allow zinc spray to reclose minor surface ruptures to provide extended protection for metal surfaces.

Applications

In the context of body repairs, zinc spray D 007 500 A2 is used for “regalvanisation” of welded and transition points on galvanised parts, especially those that are not painted over.

Provides corrosion protection between welding flanges with MIG and spot welding with dry film thickness of 20 –30 μm.

Zinc spray is especially valuable in applications that demand high levels of resistance to corrosion and mechanical stress .

Technical data

ColourGrey OdourSolvent Density1.0 g/cm3 Drying timeAir dryingDust dry in 30 minutesDry to touch in 60 minutesCured after 12 to 24 hoursLow bakingFlash-off time: 10 minutesBaking time: 30 minutesBaking temperature: 60 to 80°CCorrosion resistance:salt spray test according to DIN 50021, 35°C, saline solution 5 %, 1000 hoursDoes not corrode Dry film thickness50 μm Adhesive strength according to DIN 53151, cross-cut rating: GT 0-1, cleaningCleaning agent for plastic repairs D 195 850 A1 Application temperature and temperature resistance-50°C to 500°C, paint layer fully hardened

Application

Before starting application, read information on safety measures and safety advice in the safety data sheet.

Even for products which are not required by law to be labelled, the usual safety measures for chemical products must be observed.

Zinc spray should not be used at temperatures below 10°C and above 80°C

The temperature of the metal surface must not exceed 30°C, but should be at least 3°C above the dew point.

– When it is necessary to paint over a layer of zinc paint, start with a trial application over the dried zinc coating to test for compatibility.

Good results can be obtained using 1-component cover coats.

Cleaning

Caution: Solvents can dissolve the paint.

– Remove splashes immediately with acetone or Teroson FL.

– Use zinc spray at room temperature.

Spray can

– Shake the spray can vigorously.

– If the ball rattles, continue to shake for 1 minute.

– Hold the spray can upright and apply two to three cross coats at a distance of approximately 20 to 30 cm.

– To prevent clogging of the nozzle, after each use (or any interruption of the spray operation), hold the can upside down and press the spray button until the material flow stops (i.e. until the valve is empty).

– After fully emptying the spray can, dispose of it as recycling material.

The right primer for all types of repair

The right primer for all types of repair

Storage

Guaranteed shelf life is 24 months from date of production.

May be used until the date stated on the label at the latest if stored in sealed original containers at +20°C.

Storage conditions

♦ Optimal storage temperature is +20℃.

♦ Store cool and dry

Primer

2-pack wash primer LHV 043 000 A2
For highest-quality repair
Body guarantee1-pack wash primer LVM 044 007 A2
For exposed metal spotsSuitable substrates SteelxxxxGalvanised sheet steelxxxxAluminiumxxxxCorrosion protection in structure with 2-pack HS surfacerExcellentUnacceptableDirect reworking with surfacer after flashing-offPossible after 30 minutesPossible after 10 to 40 minutesSuitable for dry sandingNoNoSuitable for wet sandingNoYes, after 45 to 60 minutesDirect reworking with AquaPlus/AquaPremium system
Only for exposed metal spots of 5 cm in diameterNoYes, after 20 to 30 minutesDirect reworking with
2-pack solid top coat L2K 073 …
2-pack HS mixture paint/top coat L2K 074 …NoPossible after 10 to 40 minutes

Genuine products. FillerGenuine products. Priming plastic materials