Volkswagen ID.3: Body front. Bulkhead

• Assembly overview – bulkhead
• Assembly overview – plenum chamber cover
• Removing and installing bulkhead
• Removing and installing plenum chamber cover

Assembly overview – bulkhead

Assembly overview – bulkhead

1 - Bulkhead

❏ → Rep. gr.50; Removing and installing bulkhead

2 - Nut

❏ Qty. 2

❏ 8 Nm

3 - Nut

❏ Depending on model

❏ Qty. 4

❏ 2 Nm

Assembly overview – plenum chamber cover

Assembly overview – plenum chamber cover

1 - Plenum chamber cover

❏ → Rep. gr.50; Removing and installing plenum chamber cover

2 - Plenum chamber cover insulation

❏ Moulded foam insert

❏ Qty. 2

3 - Seal

4 - Windscreen seal

❏ Part of windscreen

5 - Windscreen

Removing and installing bulkhead

Removing and installing bulkhead

Removing

– Remove plenum chamber cover → Rep. gr.50; Assembly overview – plenum chamber cover.

– Unscrew hexagon nuts -1- and -3-.

– Remove bulkhead -2-.

Installing

Install in reverse order of removal, observing the following:

Tightening torques

♦ → Rep. gr.50; Assembly overview – bulkhead

Removing and installing plenum chamber cover

Removing and installing plenum chamber cover

Removing

– Remove wiper arms → Electrical system; Rep. gr.92; Windscreen wiper system; Removing and installing wiper arms.

– Pull seal -3- off plenum chamber cover -1-.

– By hand, pull plenum chamber cover -1- in direction of arrows -A- and -B- upwards out of edge trim profile -4-.

– Remove plenum chamber cover -1- by guiding it over wiper arm shafts.

Installing

Install in reverse order of removal, observing the following:

If windscreen has been renewed:

– Remove insert from edge trim profile.

All vehicles (continued)

NOTICE

Risk of windscreen damage from plenum chamber cover striking edge trim profile.

The windscreen may crack.

– Never strike plenum chamber cover or press in with aid of tool.

– Press plenum chamber cover into edge trim profile by hand while applying light pressure.

Note

Spray edge trim profile with a soapy solution so that plenum chamber cover is easier to press in.

– Position plenum chamber cover at edge trim profile, and align it centrally.

– Starting from outside, slightly press plenum chamber cover into edge trim profile -4- making sure not to apply excessive pressure.

Body front. WingsBonnet, flaps, cab, central locking. Bonnet