Volkswagen ID.3: Genuine products. Filler

• Electronic Service Information System (ERWIN - ERWIN)
• 2-pack fine filler
• 2-pack fine filler, flexible
• 2-pack spray filler
• 2-pack IR premium filler
• 2-pack epoxy resin filler

Electronic Service Information System (ERWIN - ERWIN)

2-pack fine filler

2-pack fine filler

Storage

Guaranteed shelf life is 12 months from date of production.

Can be processed on or before date indicated on label if stored in unopened, original containers at +20°C.

Storage conditions

♦ Storage temperature +20°C

♦ +30°C must not be exceeded

VOC value

Viscosity as suppliedPaste-likeFlash pointFiller above 23°CVOC content: 2004/42/IIB (b) (250) 170The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 250 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 170 g/l.

Product description

2-pack fine filler LSP 784 002 A2 is a very fine, thixotropic polyester filler.

2-pack fine filler is suitable for repairing small defects.

Properties

♦ Fine and non-porous

♦ Easy to apply

♦ Easy to sand

♦ High elasticity for touch-ups over plastic substrates

Suitable substrates

Important

● 2-pack fine filler must not be applied over PVB (acid-curing) surfaces or 1-pack primer (e.g. synthetic resin).

● It is also unsuitable for application over thermoplastic or viscoelastic paint. Only to be applied onto bare metal.

♦ Steel

♦ Aluminium

♦ Glass-reinforced plastic

♦ Old paint and factory paint

♦ Hardened 2-pack surfacers/2-pack primers

♦ Plastic parts primed with 2-pack plastic adhesion surfacer LKF 696 009 A2/2-pack plastic adhesion surfacer LKF 696 040 A2 or primer LVM 823 000 A2

♦ Surfaces prepared with 2-pack polyester filler

Substrate pretreatment

– Thoroughly clean, degrease and roughen substrates.

– For UP-GF (fibreglass) substrate parts, remove residual release agents and lightly sand surface.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Application

– Apply filler.

Mixing ratio

– Add 2% by weight of 2-pack hardener LVM 018 000 A1/A2.

Important

● Avoid overdosing hardener, as this can lead to bleeding through, especially with dayglow paints and light metallic colours.

Processing time

Processing time is approx. 3 to 5 minutes at +20°C ambient temperature.

Reaction temperature must be at least +5°C.

Drying

Air drying: 15 to 30 minutes at +20°C ambient temperature.

Infrared drying: short-wave radiant heater, 2 to 3 minutes (at 50% output).

Sanding

– Sand to contour using orbital sander, P180 to 240 grit dry sandpaper and dust collector.

Important

● Temperature resistance to +80°C.

Recoating

– Paint over with top coat.

♦ 1-pack wash primer LVM 044 007 A2/1-pack wash primer LVM 044 171 A2

♦ 2-pack wash primer LHV 043 000 A2 and 2-pack HS surfacer

♦ 2-pack plastic adhesion surfacer LKF 696 009 A2/2-pack plastic adhesion surfacer LKF 696 040 A2

♦ Primer LVM 823 000 A2 and plasticised 2-pack HS surfacer for plastic parts

2-pack fine filler, flexible

2-pack fine filler, flexible

Data

Mixing ratio2 to 3% by weightAdd hardener2-pack hardener LVM 018 00 A1Pot life2 to 4 minutes at +20°CDrying time (air drying) at +20°C ambient temperature:20 to 30 minutes Infrared drying (short-wave)3 minutes at 50% outputInfrared drying, medium-wave5 minutesSuitability for sanding:First sandingSecond sandingWetAs fine filler, P180 gritAs fine filler, P320 to P360 gritDryAs stopper, P80 grit
As stopper, P120 gritAs stopper, P120 to P240 grit
As stopper, P280 grit

Product description

2-pack fine filler LSP 787 100 A1 is a flexible 2-pack filler with good filling properties.

The flexible 2-pack fine filler does not shrink and offers excellent adhesion to numerous substrates.

The flexible 2-pack fine filler is especially suitable for plastics.

♦ For repairing plastic outer body skin parts following surface damage involving material abrasion (scratches, holes, incipient tears (yet no severe cracks)

♦ For filling cuprammonium-rayon plastic, which has previously been repaired using plastic repair set D 007 700

♦ To fill over a repair to avoid marking

Properties

♦ Uniform, fine, creamy consistency

♦ Good filling characteristics – no shrinkage

♦ Fast-hardening

♦ Good sanding characteristics

♦ Adheres well to metal and plastic

Suitable substrates

Important

● 2-pack flexible fine filler must not be applied over PVB (acid-curing) surfaces or 1-pack primer (e.g. synthetic resin).

● It is also unsuitable for application over thermoplastic or viscoelastic paint. Only to be applied onto bare metal.

♦ Steel

♦ Galvanised sheet steel

♦ Aluminium

♦ All cleaned and sanded plastics in vehicles

♦ Glass-fibre reinforced plastics, UP-GF

♦ Well-sanded old paint or factory paint

♦ Hardened 2-pack surfacers/2-pack primers

Substrate pretreatment

– Thoroughly clean, degrease and roughen substrates.

– For UP-GF (fibreglass) substrate parts, remove residual release agents and lightly sand surface.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Recoating

– Apply fine filler alone.

– Apply 2-pack fine filler LSP 784 002 A2 or rework with 2-pack spray filler ALN 788 007, except on galvanised sheet metal.

– Prime bare metal spots and filler spots with 2-pack wash primer LHV 043 000 A2, then apply 2-pack HS Performance surfacer LVM 014.

– Avoid overdosing hardener, as this can lead to bleeding through, especially with dayglow paints and light metallic colours.

Important

● Minimum reaction temperature at +5°C.

– Overpaint with top coat.

– Before applying surfacer, sand entire surface using orbital sander, P280 to P500 grit dry sandpaper and dust collector.

2-pack spray filler

2-pack spray filler

Storage

Guaranteed shelf life is 12 months from date of production.

Can be processed on or before date indicated on label if stored in unopened, original containers at +20°C.

Storage conditions

♦ Storage temperature +20°C

♦ +30°C must not be exceeded

VOC value

Viscosity as suppliedThixotropicFlash pointabove 23°CVOC content: 2004/42/IIB (b) (250) 250The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 250 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 250 g/l.

Product description

ALN 788 007 is a 2-pack spray filler used for vehicle repairs.

♦ To even out rough uneven areas

♦ Especially suitable for use on large surfaces

♦ Very good sprayability

♦ Easy to apply and has good vertical stability

♦ Good levelling

Suitable substrates

Important

● 2-pack spray filler ALN 788 007 must not be applied over PVB (acid-curing) surfaces or 1-pack primer (e.g. synthetic resin).

● It is also unsuitable for application over thermoplastic or viscoelastic paint. Only to be applied onto bare metal.

♦ Steel panels cleaned, sanded and primed with 2-pack wash primer LHV 043 000 A2 and then isolated with 2-pack HS Performance surfacer; electroplated or roller galvanized steel panels or aluminium

♦ Hardened, solvent-resistant, well-preserved and sanded old paint or factory paint.

♦ Surfaces treated with 2-pack polyester filler

♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of release agents

Substrate pretreatment

– Thoroughly clean, degrease and roughen substrates.

– For UP-GF (fibreglass) substrate parts, remove residual release agents and lightly sand surface.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Application

– Proceed with method of application: Compliant.

Mixing ratio

– Add 2% by volume of 5-pack hardener LHA 841 000 A2.

Application

Processing time is 20 to 30 minutes at +20°C ambient temperature.

Minimum reaction temperature is +15℃.

Application viscosity

Application viscosity for +20°C material temperature.

Spray nozzle and spraying pressure

– Adjust spray nozzle and spraying pressure according to manufacturer’s specifications:

Spray nozzleSpraying pressureCompliant2.0 to 2.5 mm2.0 to 3.0 bar

5 spray passes produce 500 to 600 µm.

Layer thicknesses up to 1000 µm are possible.

Application

– Proceed with method of application: Brushing.

Important

● Brushing involves one continuous brushing pass of spray filler.

Drying

Air drying at +20°C room temperature:

Can be sanded after 2 hours.

Forced drying:

Flash-off time: 5 to 10 minutes.

Drying time: 30 to 35 minutes at +60°C to 65°C material temperature.

Infrared drying:

Flash-off time: at least 5 minutes.

Drying time: 10 to 12 minutes, short-wave radiant heater at 50% output.

Important

● Temperature resistance to +80°C.

Further steps

– Dry-sand initially using orbital sander, P120 to P220 grit dry sandpaper and dust collector.

– Finish-sand dry using orbital sander, P240 to P360 grit dry sandpaper and dust collector.

Recoating

Rework with:

♦ 2-pack wash primer LHV 043 000 A2, only for exposed metal spots

♦ 2-pack HS surfacer

Top coat as:

♦ Waterborne base coat, 2-pack HS clear coat and 2-pack HS top coat

2-pack IR premium filler

2-pack IR premium filler

Storage

Guaranteed shelf life is 12 months from date of production.

Can be processed on or before date indicated on label if stored in unopened, original containers at +20°C.

Storage conditions

♦ Storage temperature +20°C

♦ +30°C must not be exceeded

VOC value

Viscosity as suppliedPaste-likeFlash pointFiller above 23°CVOC content: 2004/42/IIB (b) (250) 150The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 250 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 150 g/l.

Product description

2-pack IR premium filler LSP 787 220 A1/A2/A3 is a high-grade polyester filler for paint repairs on vehicles.

♦ For all common metallic substrates

♦ Very good adhesion to galvanised substrates

♦ Good sanding properties

♦ Easy to apply and non-porous

♦ Especially suitable for IR drying

Suitable substrates

Important

● 2-pack IR premium filler must not be applied over PVB (acid-curing) surfaces or 1-pack primer (e.g. synthetic resin).

● It is also unsuitable for application over thermoplastic or viscoelastic paint. Only to be applied onto bare metal.

♦ Sheet steel

♦ Galvanised sheet steel

♦ Aluminium

♦ Well-sanded factory paint or old paint

♦ Fully cured, primed two-pack surfacers and two-pack primers

♦ Cleaned and sanded UP-GF (fibreglass) surfaces, free of release agents

Substrate pretreatment

– Thoroughly clean, degrease and roughen substrates.

– For UP-GF (fibreglass) substrate parts, remove residual release agents and lightly sand surface.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Application

– Apply filler.

Mixing ratio

– Add 2% by weight of 2-pack hardener LVM 018 000 A1/A2.

– Avoid overdosing hardener, as this can lead to bleeding through, especially with dayglow paints and light metallic colours.

Drying

Processing time is 2 to 4 minutes at +20°C ambient temperature.

Reaction temperature must be at least +5°C.

Air drying: 15 to 30 minutes at +20°C ambient temperature.

Infrared drying with short-wave radiant heater: 2 to 3 minutes at 50% output.

Sanding

– Dry-sand initially using orbital sander, P80 to P220 grit dry sandpaper and dust collector.

– Finish-sand dry using orbital sander, P180 to P240 grit dry sandpaper and dust collector.

Important

● Temperature resistance up to +80°C

Recoating

– Apply fine filler alone.

– Apply 2-pack fine filler LSP 784 002 A2 or rework with 2-pack spray filler ALN 788 00,7 except on galvanised sheet metal.

– Prime bare metal spots and filler spots with 2-pack wash primer LHV 043 000 A2, then apply 2-pack HS Performance surfacer LVM 014.

2-pack epoxy resin filler

2-pack epoxy resin filler

Storage

Guaranteed shelf life is 12 months from date of production.

May be used until the date stated on the label at the latest if stored in sealed original containers at +20°C.

Storage conditions

♦ Preferred storage temperature +10°C to +30°C.

♦ Store cool and dry

♦ No direct sunlight

Data

Density1.55 g/cm3 Shore D hardness at 20°C84Working temperature+10°C to +50°CTemperature resistance-40°C to +110°C

Product description

D 787 400 M2 is a fast-drying 2-pack epoxy filler suitable for use on vehicle bodies.

Mineral- filled filler, no contact corrosion, is specially designed for use as a tin replacement and as a filler for joints and seams.

As it is fast curing and simple to process, it offers a cost-effective solution in the field of body repairs.

Areas of application

♦ Replacement for alluvial tin

♦ Filler for joints

♦ Bonding metal

♦ Carrier system for paint

Properties

♦ Good adhesion on steel, aluminium and zinc

♦ Easy to process (sanding, planing)

♦ Ideal carrier system for paint

♦ Easy to shape and outstanding sag resistance

♦ Fast curing

♦ Dies not sag or run

Substrate pretreatment

– Thoroughly degrease substrates.

– Sand down to bare metal using P60 grit dry sandpaper and dust collector.

– Use suitable cleaning agents for cleaning substrates to make sure that soiling and residue is removed completely.

Application

– Apply filler.

Mixing ratio

2-Pack epoxy filler is delivered in a closed 2-pack cartridge and does not require manual mixing.

– Screw on mixer.

– Do not use the first 5 cm of the extruded 2-pack epoxy filler, as these cannot have been mixed properly.

– Continue pressing out 2-pack epoxy filler until a uniform grey colour is achieved.

Drying

Pot life: 30 minutes at +20°C ambient temperature

Hardening: 4 hours

Overlaying: 1.5 to 2 hours

Air drying: 4 hours

Infrared drying: drying using short-wave infrared dryer.

Precuring10 minutes at 45°CFull hardening stage 110 minutes at 85°CFull hardening stage 2Allow to cool down at room temperature of 20°C to 25°C.

Important

● Make sure that 2-pack epoxy filler does not overheat to temperatures above 100°C during curing.

● Make sure during hardening that a uniform hardening temperature is maintained at corners and curvatures.

Sanding

After cooling, hardened 2-pack epoxy filler can be sanded using dust extractor and body file or P80-grit dry sandpaper.

General information, paint. General informationGenuine products. Priming metal