Removing and installing interior aerial 1 for entry and start system [R138]
The interior aerial 1 for entry and start system -R138- will henceforth be referred to as “aerial”.
Removing
– Remove centre console insert → General body repairs, interior; Rep. gr.68; Centre console; Removing and installing centre console insert .
– Release fastener -2-.
– Remove aerial -1-.
Installing
Install in reverse order of removal.
Removing and installing luggage compartment aerial for entry and start system [R137]
Special tools and workshop equipment required
♦ removal wedge set -VAS 895 015-
The luggage compartment aerial for entry and start system -R137- will henceforth be referred to as “aerial”.
Removing
– Remove lock carrier trim → General body repairs, interior; Rep. gr.70; Luggage compartment trims; Removing and installing lock carrier trim.
– Use removal wedge set -VAS 895 015- to lever off aerial -1- in direction of -arrow A-.
– Disconnect electrical connector -2-.
Installing
Install in reverse order of removal.
Removing and installing front control unit for break-in protection
Removal and installation are described for the left vehicle side as an example.
Removing
– Remove front wheel housing liner → General body repairs, exterior; Rep. gr.66; Wheel housing liner; Removing and installing front wheel housing liner.
– Disconnect electrical connector -3-.
– Release locking devices -2-.
– Remove control unit -1- in direction of -arrow-.
Installing
Install in reverse order of removal.
Removing and installing rear control unit for break-in protection
Removal and installation are described for the left vehicle side as an example.
Removing
– Remove bumper cover → General body repairs, exterior; Rep. gr.63; Rear bumper; Removing and installing bumper cover.
– Disconnect electrical connector -3-.
– Release locking devices -2-.
– Remove control unit -1- in direction of -arrow-.
Installing
Install in reverse order of removal.
Removing and installing entry and start authorisation aerials
Left aerial for entry and start authorisation -R200- and right aerial for entry and start authorisation -R201- are referred to hereafter as aerial.
Removal and installation are described for left side of vehicle as an example.
Removing
– Remove front wheel housing liner → General body repairs, exterior; Rep. gr.66; Wheel housing liner; Removing and installing front wheel housing liner.
– Disconnect electrical connector -1-.
– Release locking lugs -2- using an 8 mm socket.
– Remove aerial -3-.
Installing
Install in reverse order of removal.
Breath-alcohol-controlled immobiliser – notes on installation
General information
Breath-alcohol-controlled immobiliser control unit is referred to hereafter as control unit.
Note
Vehicle interface according to DIN EN 50436-4:2022 and LIN version 2.0.
Note
With control unit installed, glove compartment should be empty.
Important
● Use required retrofit kit with part number 10A.998.400.
● Use required grommet for hole in glove compartment with part number 4B0.971.908A.
● Vehicle with PR number GV1 (preparation for breath-alcohol-controlled immobiliser).
● Maximum permissible current draw of control unit 7.5A.
● Observe instructions of respective equipment manufacturer.
Change to vehicle operation
♦ It is not possible for the vehicle’s drive system to be engaged until the control unit enables it.
♦ Changes to vehicle operation, type and meaning of signals, time response and possible malfunctions, → Equipment manufacturer instructions.
Safety information and repair notes
– Observe safety information and repair notes from equipment manufacturer
Overview of fitting locations – interface for breath-alcohol-controlled immobiliser
Left-hand drive vehicles
1 - Fuse holder C -SC-
❏ → Electrical system; Rep. gr.97; Relay carriers, fuse carriers, electronics boxes; Removing and installing fuse holder C [SC]
2 - Steering module carrier
3 - Coupling point for breath-alcohol-controlled immobiliser
❏ in glove compartment
❏ Order via Electronic parts catalogue (ETKA)
4 - Data bus diagnostic interface -J533-
❏ → Electrical system; Rep. gr.97; Control units; Removing and installing data bus diagnostic interface [J533]
5 - Earth point right footwell
❏ Renew locating element
❏ Maximum 3 cables. Otherwise, choose parallel earth point on other side of vehicle.
❏ → Current flow diagrams, fitting locations: earth points
6 - Airbag control unit -J234-
❏ Free off control unit → General body repairs, interior; Rep. gr.69; Airbag control unit; Removing and installing airbag control unit [J234]
Right-hand drive vehicles
1 - Earth point left footwell
❏ Renew locating element
❏ Maximum 3 cables. Otherwise, choose parallel earth point on other side of vehicle.
❏ → Current flow diagrams, fitting locations: earth points
2 - Fuse holder C -SC-
❏ → Electrical system; Rep. gr.97; Relay carriers, fuse carriers, electronics boxes; Removing and installing fuse holder C [SC]
3 - Coupling point for breath-alcohol-controlled immobiliser
❏ in glove compartment
❏ Order via Electronic parts catalogue (ETKA)
❏ Connect and secure according to equipment manufacturer specifications
4 - Data bus diagnostic interface -J533-
❏ → Electrical system; Rep. gr.97; Control units; Removing and installing data bus diagnostic interface [J533]
Block circuit diagram
1 - Coupling point for breath-alcohol-controlled immobiliser
- Positive wire, terminal 30
- Earth wire, terminal 31
- LIN bus wire
2 - Control unit
- With interface for breath-alcohol-controlled immobiliser (LIN bus wire)
3 - Earth point
- Earth wire terminal 31 for breath-alcohol-controlled immobiliser
4 - Fuse holder
- Positive wire terminal 30 for breath-alcohol-controlled immobiliser
Breath-alcohol-controlled immobiliser – routing and connecting wires
Important
● Route wires in such a way that there is no risk of them becoming trapped or abraded.
● Secure wires to wiring harness approx. every 20 cm using cable ties.
Installing
Preparing interior for installation
– Disconnect battery → Electrical system; Rep. gr.27; Battery; Disconnecting and connecting battery.
Left-hand drive vehicles
– Free off airbag control unit → General body repairs, interior; Rep. gr.69; Airbag control unit; Removing and installing airbag control unit [J234].
– Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87; Air duct system; Removing and installing footwell vent on driver side.
All vehicles (continued)
Right-hand drive vehicles
– Remove lower right A-pillar trim → General body repairs, interior; Rep. gr.70; Trims, interior; Removing and installing lower A-pillar trim.
All vehicles (continued)
Routing and connecting LIN bus wire
– Remove data bus diagnostic interface -J533- → Electrical system; Rep. gr.97; Control units; Removing and installing data bus diagnostic interface [J533].
– Disconnect 40-pin connector -T40a -1- from data bus diagnostic interface -J533- -2-.
– Detach LIN bus wire at “PIN A34” -arrow-. → Current flow diagrams, fitting locations: earth points
– Attach wire -1- of Y adapter to “PIN A34” of 40-pin connector -T40a.
– Install previously detached LIN bus wire -4- at “PIN 3” in socket housing -3-.
– Install violet/black LIN bus wire -5- from retrofit kit at “PIN 1” in socket housing -3-.
– Assemble connector housing -2- and -3- and cover with protective tube.
– Install 40-pin connector -T40a -1-.
Left-hand drive vehicles
– Route LIN bus wire -2- from data bus diagnostic interface -J533- -3- up to rear of glove compartment.
All vehicles (continued)
Right-hand drive vehicles
– Route LIN bus wire -3- from data bus diagnostic interface -J533- -4- up to rear of glove compartment.
All vehicles (continued)
Routing and connecting positive wire terminal 30
– Free off fuse carrier C -SC- -2- and pull towards rear → Electrical system; Rep. gr.97; Relay carriers, fuse carriers, electronics boxes; Removing and installing fuse holder C [SC].
– Insert fuse carrier single fuse -1- from retrofit kit at top on fuse holder C [SC] -2-.
Important
● Do not insert 10 A fuse just yet.
– With wires connected, lift fuse holder C -SC- -3- slightly and turn.
– Route positive wire from fuse carrier single fuse -2- to slot E1 -1- in fuse holder C [SC] -3-.
Left-hand drive vehicles
– Guide positive wire -2- from fuse holder C -SC- -1- towards centre above steering column.
– Guide positive wire -2- downwards to airbag control unit.
– Route positive wire -2- behind airbag control unit to right of dash panel.
– Route positive wire from airbag control unit up to rear of glove compartment.
All vehicles (continued)
Right-hand drive vehicles
– Route positive wire -2- from fuse holder C -SC- -1- to rear of glove compartment.
All vehicles (continued)
Routing and connecting earth wire of terminal 31
Important
● Maximum 3 cables. Otherwise, choose parallel earth point on other side of vehicle.
● Replace locating element with new locating element from retrofit kit.
Left-hand drive vehicles
– Remove lower right A-pillar trim → General body repairs, interior; Rep. gr.70; Trims, interior; Removing and installing lower A-pillar trim.
– Lift front floor covering and push filler piece to one side.
– Unscrew nut -5- from earth point → Current flow diagrams; Fitting locations of earth points.
– Screw earth wire terminal 31 -4- from retrofit kit on earth point -5-.
– Route earth wire terminal 31 -4- with LIN bus wire -2- and positive wire terminal 30 -1- behind glove compartment.
All vehicles (continued)
Right-hand drive vehicles
– Remove lower left A-pillar trim → General body repairs, interior; Rep. gr.70; Trims, interior; Removing and installing lower A-pillar trim.
– Lift front floor covering and push filler piece to one side.
– Unscrew nut -5- from earth point → Current flow diagrams; Fitting locations of earth points.
– Screw earth wire terminal 31 -4- from retrofit kit on earth point -5-.
– Route earth wire terminal 31 -4- with LIN bus wire -2- and positive wire terminal 30 -1- behind glove compartment.
All vehicles (continued)
Routing wiring in glove compartment
– Drill 11 mm hole in glove compartment and attach grommet from retrofit kit -1- to hole.
– Collate wires -2- in mesh sleeve, fit shrink-fit hose and guide approx. 25 cm into glove compartment through grommet -1-.
Note
Wires that are too long can be shortened.
– Connect control unit in glove compartment according to specifications of equipment manufacturer and attach securely in glove compartment.
– Continue installation in reverse order of removal.
Commissioning breath-alcohol-controlled immobiliser
Connecting breath-alcohol-controlled immobiliser
– Install and connect control unit and hand unit according to specifications of equipment manufacturer.
– Connect battery → Electrical system; Rep. gr.27; Battery; Disconnecting and connecting battery.
– Fit 10 A fuse in fuse holder C -SC-.
Updating software
Important
● Make sure that the most recent ID software (target data container) is installed.
– Connect vehicle diagnostic tester.
– Select diagnosis mode.
– Select “Adapting SVM software”.
– Carry out measures code “NRLCHO”.
Commissioning breath-alcohol-controlled immobiliser
– Perform function test according to equipment manufacturer specifications.
Dismantling breath-alcohol-controlled immobiliser
Observe specifications of equipment manufacturer.
Removing
– Connect vehicle diagnostic tester.
– Select diagnosis mode.
– Select “Adapting SVM software”.
– Carry out measures code “ARLCHO”.
– Switch off ignition.
– Remove 10 A fuse in fuse holder C -SC-.
– Remove glove compartment cover → General body repairs, interior; Rep. gr.68; Compartments/covers; Removing and installing glove compartment cover.
– Remove control unit and hand unit from glove compartment.
– Pull wiring harness out of glove compartment, attach to bulkhead and insulate.
– Remove grommet, seal holes in glove compartment using suitable plugs.
– Install glove compartment.
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