Volkswagen ID.3: Brake, brake mechanics. Brake pedal

• Assembly overview – brake pedal, left-hand drive vehicles
• Assembly overview – brake pedal, right-hand drive vehicles
• Separating brake pedal from brake servo
• Connecting brake pedal to brake servo
• Removing and installing brake pedal, left-hand drive vehicles
• Removing and installing brake pedal, right-hand drive vehicles
• Removing and installing mounting bracket, left-hand drive vehicles
• Removing and installing mounting bracket, right-hand drive vehicles

Assembly overview – brake pedal, left-hand drive vehicles

Assembly overview – brake pedal, left-hand drive vehicles

1 - Mounting bracket

❏ → Rep. gr.46; Removing and installing mounting bracket

2 - Nut

❏ Qty. 5

❏ Renew after removing

❏ 20 Nm

3 - Pivot pin

❏ Renew after removing

4 - Cap

5 - Brake pedal

❏ → Rep. gr.46; Separating brake pedal from and joining to brake servo

❏ → Chapter „Removing and installing brake pedal, left-hand drive vehicles“

6 - Support

❏ For ball head of brake servo push rod

7 - Bearing shell

8 - Bearing bush

9 - Clamping washer

❏ Renew after removing

Assembly overview – brake pedal, right-hand drive vehicles

Assembly overview – brake pedal, right-hand drive vehicles

1 - Mounting bracket

❏ → Rep. gr.46; Removing and installing mounting bracket

2 - Nut

❏ Qty. 5

❏ Renew after removing

❏ 20 Nm

3 - Cap

4 - Brake pedal

❏ → Rep. gr.46; Separating brake pedal from and joining to brake servo

❏ → Chapter „Removing and installing brake pedal, left-hand drive vehicles“

5 - Bearing shell

6 - Support

❏ For ball head of brake servo push rod

7 - Pivot pin

❏ Renew after removing

8 - Bearing bush

9 - Nut

❏ Renew after removing

❏ 20 Nm

Separating brake pedal from brake servo

Separating brake pedal from brake servo

Special tools and workshop equipment required

♦ Release tool -T10006A-

Removing

– For reasons of clarity, the pedal cluster is not shown in the illustrations of the following work procedures.

– First press brake pedal -1- in direction of brake servo, and hold it in this position.

1 - Brake pedal

2 - Push bar

3 - Retaining lugs

4 - Mounting bracket

A - Release tool -T10006A-

– Insert release tool -T10006A- -A- , and pull it in direction of front seat. When doing this, counterhold on brake pedal -1- . At this stage, pedal must not be allowed to move towards front seat. This action will press retaining lugs -3- of mounting off ball head of plunger rod -2- .

– Pull release tool -T10006A- -A- and brake pedal -1- together towards front seat. When doing this, brake pedal -1- is pulled off ball head of push rod -2- .

Connecting brake pedal to brake servo

Connecting brake pedal to brake servo

– Hold ball head of push rod -2- in front of mounting -1-, and push brake pedal in direction of -arrow- towards brake servo. The ball head of the push rod must be heard to engage.

– Check engagement by pulling briefly on brake pedal.

Removing and installing brake pedal, left-hand drive vehicles

Removing and installing brake pedal, left-hand drive vehicles

Removing

– Remove lower steering column trim → General body repairs, interior; Rep. gr.68; Compartments/covers; Removing and installing lower steering column trim.

– Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87; Air duct; Removing and installing footwell vent on driver side.

– Remove crash bar → General body repairs, interior; Rep. gr.70; Dash panel cross member; Removing and installing crash bar.

– → Rep. gr.46; Separating brake pedal from and joining to brake servo.

– Pull clamping washer -2- off pivot pin -1-.

– Pull out pivot pin -1- in direction of -arrow-.

– Remove brake pedal from mounting bracket.

Installing

– Do not lubricate or grease the pivot pin.

Important

● The pivot pin must remain dry.

– Slide pivot pin from right to left through mounting bracket and brake pedal.

– Fit clamping washer onto pivot pin.

– Continue installation in reverse order of removal.

Removing and installing brake pedal, right-hand drive vehicles

Removing and installing brake pedal, right-hand drive vehicles

Removing

– → Rep. gr.46; Separating brake pedal from and joining to brake servo.

– Unscrew nut -2- from pivot pin -1-.

– Pull out pivot pin -1- in direction of -arrow-.

– Remove brake pedal from mounting bracket.

Installing

– Do not lubricate or grease the pivot pin.

Important

● The pivot pin must remain dry.

– Push pivot pin from left side to right side through mounting bracket and brake pedal.

– Screw nut onto pivot pin, and tighten it.

– Continue installation in reverse order of removal.

Tightening torques

♦ → Rep. gr.46; Assembly overview – brake pedal

Removing and installing mounting bracket, left-hand drive vehicles

Removing and installing mounting bracket, left-hand drive vehicles

Installing

– Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87; Air duct; Removing and installing footwell vent on driver side.

– Remove crash bar → General body repairs, interior; Rep. gr.70; Dash panel cross member; Removing and installing crash bar.

– Remove centre console → General body repairs, interior; Rep. gr.68; Centre console; Removing and installing centre console.

– Remove tunnel support cover → General body repairs, interior; Rep. gr.70; Dash panel; Removing and installing tunnel support cover.

– Remove front sill panel moulding → General body repairs, interior; Rep. gr.70; Trims, interior; Removing and installing front sill panel moulding.

– Remove lower A-pillar trim → General body repairs, interior; Rep. gr.70; Trims, interior; Removing and installing lower A-pillar trim.

– → Rep. gr.46; Separating brake pedal from and joining to brake servo.

– Separate electrical connector -4- from accelerator pedal module -GX2- -1-.

– Pull floor covering -1- as far as possible towards rear.

– Remove filler -2-, expose nut -3- on mounting bracket.

– Unscrew nuts -1- to -5-.

– Remove mounting bracket.

If mounting bracket is to be renewed:

– Separate accelerator pedal module -GX2- from mounting bracket → Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr.93; Accelerator mechanism; Removing and installing accelerator pedal module [GX2].

All vehicles (continued)

Installing

Install in reverse order of removal, observing the following:

– Tighten nuts in the sequence -1- to -5-.

– → Rep. gr.46; Separating brake pedal from and joining to brake servo.

Tightening torques

♦ → Rep. gr.46; Assembly overview – brake pedal

♦ Text

Removing and installing mounting bracket, right-hand drive vehicles

Removing and installing mounting bracket, right-hand drive vehicles

Removing

– → Heater, air conditioning; Rep. gr.87; Air duct; Removing and installing footwell vent on driver side

– → General body repairs, interior; Rep. gr.70; Central tube for dash panel; Removing and installing crash bar

– Disconnect electrical connector from accelerator pedal module -GX2-.

– → Rep. gr.46; Removing and installing brake pedal, right-hand drive vehicles

– Unscrew nuts -1- to -5-.

– Remove mounting bracket.

If mounting bracket is to be renewed:

– Separate accelerator pedal module -GX2- from mounting bracket → Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr.93; Accelerator mechanism; Removing and installing accelerator pedal module [GX2].

All vehicles (continued)

Installing

Install in reverse order of removal, observing the following:

– Tighten nuts in the sequence -1- to -5-.

– → Rep. gr.46; Separating brake pedal from and joining to brake servo.

Tightening torques

♦ → Rep. gr.46; Assembly overview – brake pedal

Brake, brake mechanics. Parking brakeBrakes, hydraulics, regulator, servo. Brake servo and brake master cylinder