Assembly overview - gearbox housing
1 - Three-phase current drive -VX54- with gearbox
2 - Upper sealing cap
❏ → Rep. gr.34; Removing and installing cap
3 - Lower sealing cap
❏ → Rep. gr.34; Removing and installing cap
4 - Plug for gear oil filling and inspection hole
❏ Renew after removing
❏ 45 Nm
Removing and installing cap
Special tools and workshop equipment required
♦ thrust pad -3062-
Removing
Important
● Lower motor with gearbox by 150 mm to renew the upper cap → Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr.10; Removing and installing rear motor; Removing motor.
1 - Upper sealing cap
2 - Lower sealing cap
– Pierce centre of cap to be removed with screwdriver -A-, and carefully pry out cap.
Installing
Install in reverse order of removal, observing the following:
– Drive in upper cap -1- or lower cap -2- with thrust pad -3062- -A- so that it is flush.
Checking gear oil level
Special tools and workshop equipment required
♦ adapter -VAS 6617/11-
♦ hand pump for gear oil -VAS 6617-
CAUTION
Risk of injury caused by escaping oil/fluid.
Eyes and skin can suffer irritation or injuries.
– Put on safety goggles.
– Put on protective gloves.
Allocate gear oil according to → Electronic parts catalogue (ETKA).
– Unscrew plug for gear oil filling and inspection hole -arrow-.
Important
● Vehicle must be horizontal when checking gear oil level.
● The gear oil level is correct when the gearbox is filled to the lower edge of the oil filler hole.
Filling gear oil
– Engage hand pump for gear oil -VAS 6617- and adapter -VAS 6617/11-.
– Use hand pump for gear oil -VAS 6617- and adapter -VAS 6617/11- to fill gear oil up to lower edge of oil filler hole.
– Screw in and tighten new plug for gear oil filling and inspection hole -arrow-.
Tightening torques
♦ → Rep. gr.34; Assembly overview - gearbox housing
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