Volkswagen ID.3: Exterior equipment. Underbody cladding

• Assembly overview – underbody cladding
• Removing and installing skid plate for high-voltage battery
• Removing and installing underbody cladding, centre
• Removing and installing rear centre underbody cladding
• Removing and installing rear underbody cladding
• Removing and installing skid plate

Assembly overview – underbody cladding

Assembly overview – underbody cladding

1 - Front underbody cladding

❏ → Rep. gr.66; Removing and installing front underbody cladding

2 - Bolt

❏ Qty. 9

❏ 2 Nm

3 - Clip

❏ Qty. 4

4 - Skid plate, high-voltage battery

❏ → Rep. gr.66; Removing and installing skid plate for high-voltage battery

5 - Bolt

❏ Repair stages → Electronic parts catalogue (ETKA)

❏ Qty. 35

❏ Renew after removing

❏ Production version and repair bolt, stage 2: 8 Nm

❏ Repair bolt, stage 1: 5 Nm

6 - Nut

❏ Qty. 22

❏ 8 Nm +30°

7 - Expanding nut

❏ Qty. 5

❏ Renew after removing

8 - Bolt

❏ Qty. 5

❏ 2 Nm

9 - Side underbody cladding/side skid plate

❏ Depending on equipment/installation version

❏ → Rep. gr.66; Removing and installing side underbody cladding

10 - Cover

❏ Left and right

❏ → Rep. gr.66; Removing and installing underbody cladding, centre

11 - Underbody protection

❏ Shape varies depending on model

❏ → Rep. gr.66; Removing and installing skid plate

12 - Bolt

❏ Quantity varies depending on model

❏ Qty. 3 or 4

❏ 20 Nm

13 - Rear underbody cladding

❏ Shape varies depending on model

❏ → Rep. gr.66; Removing and installing rear underbody cladding

14 - Bolt

❏ Quantity varies depending on model

❏ Qty. 5 or 9

❏ 2 Nm

15 - Centre underbody cladding

❏ → Rep. gr.66; Removing and installing underbody cladding, centre

16 - Nut

❏ Qty. 9

❏ 2 Nm

17 - Expanding nut

❏ Qty. 2

18 - Bolt

❏ Fitted depending on equipment/version

❏ 6 Nm

19 - Rear centre underbody cladding

❏ → Rep. gr.66; Removing and installing underbody cladding, rear centre

20 - Clip

❏ Qty. 3

21 - Bolt

❏ Qty. 2

❏ 8 Nm

22 - Bolt

❏ Qty. 5

❏ 2 Nm

23 - Side underbody cladding/side skid plate

❏ Depending on equipment/installation version

❏ → Rep. gr.66; Removing and installing side underbody cladding

24 - Bolt

❏ Qty. 5

❏ 2 Nm

25 - Expanding nut

❏ Qty. 5

❏ Renew after removing

26 - Bolt

❏ Qty. 4

❏ → Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr.93; High-voltage battery unit; Assembly overview - installed high-voltage battery, 82 kWh; Assembly overview - installed high-voltage battery

Removing and installing skid plate for high-voltage battery

Removing and installing skid plate for high-voltage battery

Special tools and workshop equipment required

♦ -VAS 262 017-

Removing

NOTICE

Damage to the thread is possible when unscrewing the bolts.

– Unscrew the bolts with slowly increasing speed.

– Unscrew bolts -1-.

– Unscrew bolts -4- with -VAS 262 017-.

– Unscrew nuts -3-.

Important

● The aid of an additional person is required for the subsequent work steps.

– Pull skid plate for high-voltage battery -2- out in direction of -arrow- and detach.

Installing

Install in reverse order of removal, observing the following:

– Check threads for bolts -1-.

Production versionRepair bolt, stage 1Repair bolt, stage 2Internal thread OKInner thread OK; torque specified for production bolt has not been attained.Internal thread not OK (thread stripped)Production bolts must be used → Electronic parts catalogue (ETKA). Renew production bolt; use max. quantity of 14 → Electronic parts catalogue (ETKA) Renewal of production bolt and use of Ø5.4 mm oversize bolt → Electronic parts catalogue (ETKA) for forming new thread.

Tightening torques

♦ → Rep. gr.66; Assembly overview – underbody cladding, 55, 62 kWh

♦ → Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr.93; High-voltage battery unit; Assembly overview - installed high-voltage battery, 82 kWh; Assembly overview - installed high-voltage battery

Removing and installing underbody cladding, centre

Removing and installing underbody cladding, centre

Removing

– Unclip covers -3-.

– Unscrew nuts -4-.

– Unscrew bolts -2-; -5- and -6-.

– Pull out centre underbody cladding -1- in direction of -arrow A-.

Installing

Install in reverse order of removal, observing the following:

Tightening torques

♦ → Rep. gr.66; Assembly overview – underbody cladding

Removing and installing rear centre underbody cladding

Removing and installing rear centre underbody cladding

Removing

– Unscrew bolts -3- and -4-.

– Unclip clips -2-.

– Remove rear centre underbody cladding -1-.

Installing

Install in reverse order of removal, observing the following:

Tightening torques

♦ → Rep. gr.66; Assembly overview – underbody cladding

Removing and installing rear underbody cladding

Removing and installing rear underbody cladding

Removing

– Remove rear centre underbody cladding → Rep. gr.66; Removing and installing rear centre underbody cladding.

– Unscrew bolts -2-.

– Pull rear underbody cladding -1- in direction of -arrow A- out of bumper cover, and remove it.

Installing

Install in reverse order of removal, observing the following:

Tightening torques

♦ → Rep. gr.66; Assembly overview – underbody cladding

♦ → Rep. gr.66; Assembly overview – rear wheel housing liner

Removing and installing skid plate

Removing and installing skid plate

Removing

– Remove rear underbody cladding → Rep. gr.66; Removing and installing rear underbody cladding.

– Unscrew bolts -2-.

– Remove skid plate -1-.

Installing

Install in reverse order of removal, observing the following:

Tightening torques

♦ → Rep. gr.66; Assembly overview – underbody cladding

Exterior equipment. Mouldings, trims, extensionsExterior equipment. Roof moulding and roof railing