Assembly overview – bonnet cover
1 - Bonnet cover
❏ Renew after removing
❏ → Rep. gr.66; Removing and installing bonnet cover
2 - Centring pin
❏ Qty. 3
3 - Double-sided adhesive tape
4 - Protective film
5 - Double-sided adhesive tape
6 - Pull-off tab
7 - Bonnet
Assembly overview - side member trim
The assembly overview here applies to the left side of the vehicle.
1 - Side member trim
❏ Renew after removing
❏ → Rep. gr.66; Removing and installing side member trim
2 - Adhesive tape
3 - Bolt
❏ 7x
❏ 2 Nm
4 - Clip
❏ 5x
5 - Grommet
❏ Depending on equipment/vehicle version
❏ 5x
6 - Expanding nut
❏ At front and rear.
❏ 2x
7 - Expanding nut
❏ 4x
Assembly overview - water deflector strip
Overview is shown for right side of vehicle as an example
1 - Water deflector
❏ → Rep. gr.66; Removing and installing water deflector strip
2 - A-pillar
3 - Pop rivet
❏ Quantity and position depending on model
❏ Qty. 5 or 6
4 - Retaining strip
❏ → Rep. gr.66; Removing and installing retaining strip
Removing and installing bonnet cover
Special tools and workshop equipment required
♦ Roller -T40400-
♦ hot air blower -V.A.G 1416-
The bonnet cover will henceforth be referred to as “cover”.
Important
● Observe relevant specifications with regard to temperature, minimum curing period, removal of adhesive residue and cleaning → General information - body; Rep. gr.52; Self-adhesive components; Specifications for self-adhesive components.
Removing
– Use hot air blower -V.A.G 1416- to heat up cover -2- in area of adhesive tape -1-.
– Pull cover -2- starting at one corner -arrow A- off bonnet -2- -arrows B and C-.
Installing
Install in reverse order of removal, observing the following:
– Remove adhesive residue and clean bonding surfaces → General information - body; Rep. gr.52; Self-adhesive components; Specifications for self-adhesive components.
– Align cover -1- with centring pins -2- on bonnet -7-.
– Pull off protective film -4- from double-sided adhesive tape -3-.
– Starting in middle, press cover -1- onto bonnet in area of adhesive strips -7-.
– Roll on cover -1- in area of adhesive tape with a force of 65 N using roller -T40400-.
Important
Observe deviating minimum curing period:
● Observe minimum drying time of 24 hours.
Removing and installing water deflector strip
Removal and installation are described for the right vehicle side as an example.
Removing
– Starting at bottom, pull water deflector strip -1- out of retaining strip -2-.
Installing
Install in reverse order of removal, observing the following:
– Position upper inner edge of water deflector -1- on upper edge of windscreen.
– Press water deflector strip -1- from above into retaining strip -2-.
Important
● Water deflector strip -1- must engage in clips.
Removing and installing retaining strip
Special tools and workshop equipment required
♦ Drill, commercially available
♦ drill bit, 4 mm in dia., commercially available
♦ pop rivet pliers, commercially available
Removal and installation are described for the right vehicle side as an example.
Removing
– Remove water deflector strip → Rep. gr.66; Removing and installing water deflector strip.
– Remove windscreen → Rep. gr.64; Removing and installing windscreen.
CAUTION
Risk of injury caused by flying metal shavings.
Eyes and skin can suffer irritation or injuries.
– Put on safety goggles.
– Put on protective gloves.
NOTICE
Risk of corrosion damage due to swarf and paint damage
– Remove any swarf.
– Immediately repair any damage to paintwork.
– Drill out pop rivets -arrows- and remove retaining strip -1-.
Installing
Install in reverse order of removal, observing the following:
Note
The left and right retaining strips are not identical.
– Rivet retaining strip starting at top.
Removing and installing side member trim
Special tools and workshop equipment required
♦ Roller -T40400-
♦ hot air blower -V.A.G 1416-
Removal and installation are described for left side of vehicle as an example.
Important
● Observe relevant specifications with regard to temperature, minimum curing period, removal of adhesive residue and cleaning → General information - body; Rep. gr.52; Self-adhesive components; Specifications for self-adhesive components.
Removing
– Unscrew bolts -5- from side member trim -1-.
– Use hot air blower -V.A.G 1416- to heat up side member trim -1- in area of adhesive tape -2-.
– Guide commercially available plastic wedge between outer side member -3- and side member trim -1- and detach adhesive tape -2-.
– Remove side member trim -1- with clips -4-.
Vehicles with grommets for clips
– Remove grommets for clips from outer side member.
All vehicles (continued)
Installing
Install in reverse order of removal, observing the following:
– Remove adhesive residue and clean bonding surfaces → General information - body; Rep. gr.52; Self-adhesive components; Specifications for self-adhesive components.
– Press side member trim -1- with clips -4- into outer side member -3-.
– Align side member trim -1- longitudinally.
– Tighten bolt -5- at front of sill.
– Screw in bolts -5- at bottom of sill.
– Use removal aid to pull protective film off double-sided adhesive tape -2- upwards and towards rear.
– Press on side member trim -1- forcefully and evenly in area of adhesive tape -2-.
– Use roller -T40400- in area of adhesive tape -2- to press on side member trim -1- with a force of between 50 N and 70 N.
Important
● The minimum drying time must be adhered to.
Tightening torques
♦ → Rep. gr.66; Assembly overview - side member trim
Removing and installing A-pillar cover
Removal and installation are described for the left side of vehicle as an example.
Removing
– Remove water deflector strip → Rep. gr.66; Removing and installing water deflector strip.
– Lift A-pillar cover -1- in direction of -arrow- out of grommets -2-, and remove it.
Installing
Install in reverse order of removal, observing the following:
– Following installation of sealing lip -3-, press A-pillar cover -1- in direction of -arrow- behind wing -2-.
Removing and installing trim panel for A-pillar
Removal and installation are described for left side of vehicle as an example.
Removing
– Remove door trim → General body repairs, interior; Rep. gr.70; Front door trims; Removing and installing front door trim.
– Remove mirror cover trim → Rep. gr.70; Front door trims; Removing and installing mirror cover.
– Unscrew bolt -3-.
– Remove trim -1-.
– Pull insulation -2- out of door in -direction of arrow-.
Installing
Install in reverse order of removal, observing the following:
Tightening torques
ComponentSpecified torquesBolt for A-pillar trim1.7 Nm
Removing and installing B-pillar trim on front door
Removal and installation are described for left side of vehicle as an example.
Removing
– Lower front door window completely.
– Remove outer window slot seal → Rep. gr.57; Removing and installing outer window slot seal.
– Pull window channel -1- in area of B-pillar trim on front door -2- in direction of -arrow A- out of front door -4-.
– Unscrew bolts -3- from spreader rivets, and unclip spreader rivets.
– Push B-pillar trim on front door -2- in direction of -arrow B-, and pull it off at top in direction of -arrow C- until guide hooks -5- are released from front door -4-.
– Pull B-pillar trim on front door -2- in direction of -arrow D- out of front door -4-.
Installing
Install in reverse order of removal, observing the following:
– Guide B-pillar trim on front door -2- in direction of -arrow A- into window slot of front door -4-.
– Push B-pillar trim on front door -2- in direction of -arrow B- against front door -4- and in direction of -arrow C- until guide hooks -5- engage in front door -4-.
– Press in bolts with spreader rivets -3-.
– Insert window channel -1- in direction of -arrow D- in B-pillar trim on front door -2-.
Removing and installing B-pillar trim on rear door
Removal and installation are described for left side of vehicle as an example.
Removing
– Lower rear door window completely.
– Remove outer window slot seal → Rep. gr.58; Removing and installing outer window slot seal.
– Pull out window channel -2- in area of B-pillar trim on rear door -1- in direction of -arrow A- and -arrow B-.
– Unscrew bolts -3- from spreader rivets, and unclip spreader rivets.
– Push B-pillar trim on rear door -1- in direction of -arrow C-, and pull it off in direction of -arrow D - until guide hooks -4- are released from window frame.
– Pull out B-pillar trim on rear door -1- in direction of -arrow E-.
Installing
Install in reverse order of removal, observing the following:
– Fit B-pillar trim on rear door -1- in direction of -arrow A- to window frame.
– Guide B-pillar trim on rear door -1- in direction of -arrow B- into window slot.
– Push B-pillar trim on rear door -1- in direction of -arrow C- until guide hooks -4- engage in window frame.
– Press in bolts with spreader rivets -3-.
– Insert window channel -2- in direction of -arrow D- and -arrow E- in B-pillar trim on rear door -1-.
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