Volkswagen ID.3: Body, rear. Luggage compartment floor

• Assembly overview - centre luggage compartment floor
• Assembly overview - rear luggage compartment floor
• Assembly overview - luggage compartment floor cross member
• Renewing centre luggage compartment floor
• Renewing rear luggage compartment floor

Assembly overview - centre luggage compartment floor

Assembly overview - centre luggage compartment floor

1 - Centre luggage compartment floor

❏ → Rep. gr.53; Renewing centre luggage compartment floor

2 - Separating cut

3 - Bonded area

4 - Separating cut

Assembly overview - rear luggage compartment floor

Assembly overview - rear luggage compartment floor

1 - Rear luggage compartment floor

❏ → Rep. gr.53; Renewing rear luggage compartment floor

2 - Bonded area

Assembly overview - luggage compartment floor cross member

Assembly overview - luggage compartment floor cross member

1 - Luggage compartment floor cross member

❏ → Rep. gr.53; Renewing luggage compartment floor cross member

2 - Bonded area

Renewing centre luggage compartment floor

Renewing centre luggage compartment floor

WARNING

Gases/ vapours hazardous to health are generated when welding, soldering or cutting using tools which produce sparks in foam-treated areas.

– Do not weld, solder or cut closer than 15 mm to moulded foam inserts.

– Use an extraction system during work.

NOTICE

If separating cuts are made too deep, underlying reinforcement could be damaged.

– Only make separating cuts with body saw.

– Rewelding of reinforcements is not permitted due to safety reasons.

NOTICE

If welds are positioned too far on outside, strength could be impaired

– RP weld points must be placed as far as possible from outer edge of welding flange.

NOTICE

If adhesive is applied prematurely, bond could be impaired

– New part must be welded in within 90 minutes.

Observe safety information → Rep. gr.00; Safety information

Only tools and workshop equipment authorised by Volkswagen AG may be used → Rep. gr.00; Tools.

Removing

Rear luggage compartment floor removed → Rep. gr.53; Renewing rear luggage compartment floor.

– Make separating cut -2- in a straight line.

– Separate original joint.

– Remove centre luggage compartment floor -1-.

– Remove remaining material.

– Completely remove adhesive residue.

– Sand bonding and welding surfaces down to bare metal, and clean them.

Installing

♦ For allocation of 2-pack body adhesive, see → Electronic parts catalogue (ETKA)

Important

● New parts must be adapted and attached with the vehicle standing on its wheels or straightening bracket set.

– Transfer separating cut -2- to new part -1-, and cut in a straight line.

– Drill or alternatively punch holes (8 mm in diameter) for SG plug weld seam in new part -1-.

– Grind welding surfaces and bonding surfaces on new part -1- down to bare metal and clean.

– Apply 2-component body adhesive to entire surface.

– Adapt new part -1- to fit, and fix it in position.

– Weld in new part -1- (SG plug weld seam and RP spot weld seam).

– Install rear luggage compartment floor → Rep. gr.53; Renewing rear luggage compartment floor.

Renewing rear luggage compartment floor

Renewing rear luggage compartment floor

WARNING

Gases/ vapours hazardous to health are generated when welding, soldering or cutting using tools which produce sparks in foam-treated areas.

– Do not weld, solder or cut closer than 15 mm to moulded foam inserts.

– Use an extraction system during work.

NOTICE

If separating cuts are made too deep, underlying reinforcement could be damaged.

– Only make separating cuts with body saw.

– Rewelding of reinforcements is not permitted due to safety reasons.

NOTICE

If welds are positioned too far on outside, strength could be impaired

– RP weld points must be placed as far as possible from outer edge of welding flange.

NOTICE

If adhesive is applied prematurely, bond could be impaired

– New part must be welded in within 90 minutes.

Observe safety information → Rep. gr.00; Safety information

Only tools and workshop equipment authorised by Volkswagen AG may be used → Rep. gr.00; Tools.

Removing

Rear cross panel removed → Rep. gr.53; Renewing rear cross panel.

– Separate original joint.

– Remove rear floor panel -1-.

– Remove remaining material.

– Completely remove adhesive residue.

– Sand bonding and welding surfaces down to bare metal, and clean them.

Installing

♦ For allocation of 2-pack body adhesive, see → Electronic parts catalogue (ETKA)

Important

● New parts must be adapted and attached with the vehicle standing on its wheels or straightening bracket set.

– Grind welding surfaces and bonding surfaces on new part -1- down to bare metal and clean.

– Apply 2-component body adhesive to entire surface.

– Adapt new part -1- to fit, and fix it in position.

– Weld in new part -1- (RP spot weld seam).

– Install rear cross panel → Rep. gr.53; Renewing rear cross panel.

Body, rear. Rear cross panelBody, rear. Rear longitudinal member