Volkswagen ID.3: Air conditioner. Control motors

Volkswagen ID.3 (E11, E12) 2020-2024 Service Manual / Heating, ventilation, air conditioning system / Heating, air conditioning system / Air conditioner. Control motors

Overview of fitting locations - front control motors
Exploded view - control motors (front)
Removing and installing control motor for front left temperature flap [VX34], LHD vehicles
Removing and installing control motor for front left temperature flap [VX34], right-hand drive vehicles
Removing and installing control motor for defroster flap VX47
Removing and installing control motor for fresh air and air recirculation flap [VX96]
Removing and installing actuator for left air distribution flap
Removing and installing right air distribution flap actuator

Overview of fitting locations - front control motors

1 - Control motor for fresh air and air recirculation flap -VX96-

❏ With fresh air/air recirculation, air flow flap control motor -V425-

❏ With potentiometer for fresh air/air recirculation, air flow flap control motor -G644-

❏ → Rep. gr.87; Removing and installing control motor for fresh air and air recirculation flap [VX96]

2 - Control motor for front left temperature flap -VX34-

❏ With left temperature flap control motor -V158-

❏ With potentiometer for left temperature flap control motor -G220-.

❏ → Rep. gr.87; Removing and installing control motor for front left temperature flap [VX34]

3 - Control motor for front left air distribution flap -VX93-

❏ With front left air distribution flap control motor -V706-

❏ With potentiometer for front left air distribution flap control motor -G1105-

❏ → Rep. gr.87; Removing and installing front left air distribution flap control motor VX93

4 - Control motor for defroster flap -VX47-

❏ with defroster flap control motor -V107-

❏ With potentiometer for defroster flap control motor -G135-.

❏ → Rep. gr.87; Removing and installing control motor for defroster flap [VX47]

5 - Control motor for front right air distribution flap -VX94-

❏ With front right air distribution flap control motor -V707-

❏ With potentiometer for front right air distribution flap control motor -G1106-

❏ → Rep. gr.87; Removing and installing control motor for front right air distribution flap [VX94]

6 - Control motor for front right temperature flap -VX35-

❏ With right temperature flap control motor -V159-

❏ With potentiometer for right temperature flap control motor -G221-

❏ → Rep. gr.87; Removing and installing control motor for front right temperature flap [VX35]

Exploded view - control motors (front)

Exploded view - control motors (front left)

1 - Control motor for front left temperature flap -VX34-

❏ → Rep. gr.87; Removing and installing control motor for front left temperature flap VX34

2 - Bolt

❏ 1.5 Nm

3 - Control motor for front left air distribution flap -VX93-

❏ → Rep. gr.87; Removing and installing control motor for front left air distribution flap VX93 - left-hand drive vehicles

4 - Actuator

5 - Heater and air conditioning unit

❏ → Rep. gr.87; Removing and installing heater and air conditioning unit

Exploded view - control motors (front right)

1 - Heater and air conditioning unit

❏ → Rep. gr.87; Removing and installing heater and air conditioning unit

2 - Bolt

❏ 1.5 Nm

3 - Control motor for defroster flap -VX47-

❏ → Rep. gr.87; Removing and installing control motor for defroster flap VX47

4 - Actuator

5 - Control motor for front right air distribution flap -VX94-

❏ → Rep. gr.87; Removing and installing control motor for front right air distribution flap VX94

6 - Control motor for front right temperature flap -VX35-

❏ → Rep. gr.87; Removing and installing control motor for front right temperature flap VX35

Exploded view - control motors (front), air intake box of heater and air conditioning unit

1 - Bolt

❏ 1.5 Nm

2 - Control motor for fresh air and air recirculation flap -VX96-

❏ → Rep. gr.87; Removing and installing control motor for fresh air and air recirculation flap VX96

3 - Actuator

4 - Heater and air conditioning unit

❏ → Rep. gr.87; Removing and installing heater and air conditioning unit

Removing and installing control motor for front left temperature flap [VX34], LHD vehicles

Removing

The front left temperature flap -VX34- with left temperature flap control motor -V158- and potentiometer for left temperature flap control motor -G220- will henceforth be referred to as control motor.

Mark position of control motors and connectors prior to removal to avoid interchanging control motors at reinstallation.

– Deactivate function “Stationary air conditioning” → Owner’s manual.

– Release mounting bracket → Brake system; Rep. gr.46; Brake pedal; Removing and installing mounting bracket.

– Disconnect electrical connector -3-.

– Unscrew bolts -2- and -4-.

– Remove control motor -1-.

Installing

Install in reverse order of removal, observing the following:

– Check position of shaft -A- relative to mounting -B-.

Important

● If teeth are not properly aligned, actuator -C- cannot be fitted.

If control motor has been renewed or installed at different position:

– Carry out function “Adapt flap limit stops of control motors” → Vehicle diagnostic tester → Rep. gr.00; Access to diagnoses.

Continued

Tightening torques

♦ → Rep. gr.87; Assembly overview – front control motors

Removing and installing control motor for front left temperature flap [VX34], right-hand drive vehicles

Removing

Front left temperature flap -VX34- with left temperature flap control motor -V158- and potentiometer for left temperature flap control motor -G220- are referred to hereafter as control motor.

Mark position of control motors and connectors prior to removal to avoid interchanging control motors at reinstallation.

– Deactivate function “Stationary air conditioning” → Owner’s manual.

– Remove footwell vent on front passenger side → Rep. gr.87; Removing and installing footwell vent on front passenger side.

– Remove fan for control unit -V274- → Electrical system; Rep. gr.97; Control units; Removing and installing fan for control unit [V274].

– Disconnect electrical connector -3-.

– Unscrew bolts -2-.

– Remove control motor -1-.

Installing

Install in the reverse sequence of removal, observing the following:

– Check position of shaft -A- relative to mounting -B-.

Important

● If teeth are not properly aligned, actuator -C- cannot be fitted.

If control motor has been renewed or installed at different position:

– Carry out function “Adapt flap limit stops of control motors” → Vehicle diagnostic tester → Rep. gr.00; Access to diagnoses.

Continued

Tightening torques

♦ → Rep. gr.87; Assembly overview - front control motors

♦ → Rep. gr.87; Assembly overview – air ducts and air distribution in passenger compartment

Removing and installing control motor for defroster flap VX47

Removing

Defroster flap -VX47- with defroster flap control motor -V107- and potentiometer for defroster flap control motor -G135- are referred to as “control motor” in the following.

Mark positions of control motors and connectors before removing in order to avoid interchanging control motors.

– Deactivate auxiliary air conditioner function → Owner's Manual.

– Remove dash panel → General body repairs, interior; Rep. gr.70; Dash panel; Removing and installing dash panel.

– Remove bolts -2-.

– Unplug electrical connector -3-.

– Detach control motor -1-.

Installing

Installation is carried out in reverse order; note the following:

– Check position of shaft -A- relative to actuator socket -B-.

Important

● If the splines are not aligned correctly, it will not be possible to fit the control motor -C-.

If a control motor has been renewed or has been installed in a different location:

– Perform function “Adapting end stops of actuator motor flaps” → Vehicle diagnostic tester → Rep. gr.00; Starting diagnosis.

Continued

Tightening torques

♦ → Rep. gr.87; Assembly overview - front control motors

Removing and installing control motor for fresh air and air recirculation flap [VX96]

Removing

Fresh air and air recirculation flap -VX96- with fresh air/air recirculation, air flow flap -V425- and potentiometer for fresh air/air recirculation, air flow flap control motor -G644- are referred to hereafter as control motor.

Mark position of control motors and connectors prior to removal to avoid interchanging control motors at reinstallation.

– Deactivate function “Stationary air conditioning” → Owner’s manual.

– Remove air intake box of heater and air conditioning unit → Rep. gr.87; Removing and installing air intake unit of heater and air conditioning unit.

– Unscrew bolts -2-.

– Remove cover -1- in direction of -arrow-.

– Unscrew bolts -2-.

– Disconnect electrical connector -3-.

– Remove control motor -1-.

Installing

Install in reverse order of removal, observing the following:

– Check position of shaft -A- relative to mounting -B-.

Important

● If teeth are not properly aligned, actuator -C- cannot be fitted.

If control motor has been renewed or installed at different position:

– Carry out function “Adapt flap limit stops of control motors” → Vehicle diagnostic tester → Rep. gr.00; Access to diagnoses.

Continued

Tightening torques

♦ → Rep. gr.87; Assembly overview - front control motors

Removing and installing actuator for left air distribution flap

Removing

Mark positions of control motors and connectors before removing in order to avoid interchanging control motors.

– Remove dash panel → General body repairs, interior; Rep. gr.70; Dash panel; Removing and installing dash panel.

– Remove control motor for front left temperature flap -VX34- → Rep. gr.87; Removing and installing control motor for front left temperature flap VX34.

– Remove front left air distribution flap control motor -VX93- → Rep. gr.87; Removing and installing front left air distribution flap control motor VX93.

– Move electrical wire clear.

– Detach actuating lever -2-.

– Remove bolts -3-.

– Detach actuator for air distribution flap -1-.

Installing

Installation is carried out in reverse order; note the following:

Tightening torques

♦ → Rep. gr.87; Assembly overview - front control motors

Removing and installing right air distribution flap actuator

Removing

Mark position of control motors and connectors prior to removal to avoid interchanging control motors at reinstallation.

– Remove dash panel → General body repairs, interior; Rep. gr.70; Dash panel; Removing and installing dash panel.

– Remove control motor for front right temperature flap -VX35- → Rep. gr.87; Removing and installing control motor for front right temperature flap [VX35].

– Remove front right air distribution flap control motor -VX94- → Rep. gr.87; Removing and installing front right air distribution flap control motor [VX94].

– Move clear electrical wire.

– Remove actuating lever -1-.

– Unscrew bolts -3-.

– Remove air distribution flap actuator -2-.